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Manufacturing Process Machines

(Automatic Online Bottle Seal Integrity Inspection Machine)

The iVA-T120 is the perfect solution for replacing the tedious manual labor involved in checking the integrity of sealed bottles in the pharmaceutical industry. Accuracy, speed and reliability are achieved owing to its simplified and user-friendly features.

Special Features:

  • As per cGMP guidelines
  • Servo motor driven system adjusts the focal length of thermal camera as per bottle height.
  • Adjustable guides to center image.
  • 15” Touch Screen Industrial Panel PC
  • An IPC based operating panel with settings for focal length, heat percentage, & data entries
  • Recipe handling, data storage, trend analysis, alarm history & e-BPR possible.
  • An accurate thermal camera for phtographing bottles from from the sealing region
  • Sophisticated artificial intellgence for analysis
  • Servo motor driven thermoplastic slat conveyor belt
  • Photo sensor for bottle movement at conveyor
  • Pneumatic rejection system with rejection confirmation sensor
  • Self teach calibration procedure
  • Very fast image processing with quad core processor/Industrial Panel PC (within 100ms)
  • Self shut down type UPS to protect IPC OS
  • Batch record is generated for good bottles, rejected bottles, reason for rejection, percentage of rejection along with segregation
  • Speed upto 120 bottles per minute
  • A high- speed encoder of tracking the bottles on the conveyor
  • Loto system for the rejection bin and the control panel doors
  • Complete stainless steel construction

Optional Features:

  • 21 CFR part 11 compliance
    • Model No. iVA-T120
    • Power Supply 220V, 50Hz AC Single Phase
    • Geared Motors Servo Motor
    • Container / Bottle Diameter 40-120mm
    • Container / Bottle Height 40-200mm
    • Controls IPC Quad Core Processor
    • IPC 15"
    • Dimensions (L) 2000 x (W) 1500 x (H) 2100 mm
    • Image Resolution 388 x 288 Thermal Pixels
    • Image Accuracy 0.1°c
    • Speed upto 120 Bottles/MIn.
    • Bottle Cap Diameter 28-63 mm
    • Neck (seal Area) Width 2-3 mm
    • PLC Allen Bradley
    • Air 50LPM@4 Bar
    • Weight 200kg (approx.)

    Seal Detection Capabilities:

  • Bottle Diameter - 40 to 120mm
  • Bottle height - 40 to 200mm
  • Cap size - 28 to 63mm
  • Cap type: Screw/CRC/Press - ON
  • Star Wheel as change part
  • Electronic Record:

  • E-BPR
  • Alarm History
  • Performance diagnostic
  • Rejected seal info/images
  • Calibration image data
  • 21 CFR part 11 (Optional)

  • IPC Specification:

  • 15” Touch Screen Industrial Panel PC
  • 500 GB Hard disk
  • Quad core processor
  • 1.8 GHz speed
  • Wi-Fi enabled
  • 4GB RAM
  • Modbus/Ethernet/RS485 connectivity
  • Communicates with allen Bradley PLC for machine control

  • Bottle & Cap Specification:

  • Bottle Diameter - 40 to 120mm
  • Bottle height - 40 to 200mm
  • Cap size - 28 to 63mm
  • Cap type: Screw/CRC/Press - ON
  • Star Wheel as change part

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